Internet of Things (IoT) is being recognized as the most sophisticated technology by experts and analysts in the most recent times. Akin to having your refrigerator converse with you through an array of sensors, software, and transmitters about running out of groceries or milk, using the IoT in the Pharmaceutical industry will have manufacturing units and assembly lines remotely communicating with computers through the cloud or internal company systems.
The IoT mainly comprises of physical objects embedded with actuators, sensors, computing devices, and data communication capabilities. These objects are linked to backend networks for data transmission. Backend networks exist to provide for data aggregation, visualization, storage, and services.
Companies are using IoT increasingly to make devices, machines, and people more intricately connected. These devices and machines monitor their surroundings, create new products, part take in decision-making, and optimize business operations.
In Pharmaceuticals, too, IoT finds its applications in the strict monitoring of the Pharma ecosystem, controlling serialization, and maintaining the quality of the output. IoT also helps in manufacture plant compliance, enhancing information flow across channels, drug production supervision, remote diagnostics, and effective drug flow management.
How It Works
The entire Pharmaceutical manufacturing industry is equipped with IoT technology at specific places in the production line.
- The front end comprises of the coder, bundler, packager, palletizer, transport, distributor, and the pharmacy, and all information regarding them are stored in a large database that is controlled by data sources, control systems, and plant audio and video systems.
- The front end is connected to the company’s Big Data framework through Remote Terminal Units (RTU) and gateways via wired or wireless dish communicators. This data is stored on cloud systems.
- Through Big Data analytics, the backend employees create predictive models, visualizations, and dashboard and reporting to roll out the product.
Major Applications Of IoT In Pharmaceuticals
- Remote monitoring of equipment: IoT connects equipment and sensors to the manufacturing floor and aggregate data over multiple cells. This enables convenient supervision of manufacturing activities from any location, at any time. Also, exceptions can be addressed in real-time improving equipment utilization and minimizing production costs.
- Monitoring and control of serialization: While serialization equips manufacturers with critical data, they need to ensure that no exception in product lifecycle hinders the ongoing operations. As an example, a defective server can lead to downtime and delay the shipment of a batch of drugs to the next unit in the production chain. For this, the IoT constantly tracks all points in the production line and instantaneously reports statistics and exceptions to the command center.
Advantages Of Using IoT In Pharmaceuticals
- IoT can help the Pharmaceutical business gain real-time data about equipment availability in plants and their utilization.
- It can proactively maintain equipment mined from analytics leading to timely decision-making.
- Ensure pharma compliance and respond to real-time exceptions almost instantaneously.
- Minimise waste production by monitoring serialization equipment through the distribution line.
These advantages can lead to the reduction in costs of drugs, improve drug quality, and ensure patient outreach.
Nations across the world are struggling to improve patient care while making treatment more affordable. IoT-PM provides a timely cost-effective solution to this. It will drastically change the maintenance and monitoring processes in manufacturing plants.
IoT’s economic impact is predicted to save trillions of dollars annually. The potential of IoT-PM is set to increase with recent advances in sensor, the internet, cloud, mobility, and big data technologies.